Product: Low Carbon Wire Drawing Machine For Sale
Low carbon wire drawing machine production schedule: Φ7mm → Φ2mm
The machine composition: according to the customer’s simple requirements, we recommend the use of the following machines:
Hydraulic overhead payoff machine (2 sets of hydraulic payoff frames) + mechanical sheller +LZ10/600 straight-in wire puller + tensioning frame + SB560 elephant nose take-up wire machine
Maximum design speed 12m/s
Technical Performance of Low Carbon Wire Wire Drawing Machine For Sale
Ⅰ. Hydraulic Overhead Payoff Machines
The hydraulic payoff pole can be lifted up and down to a height of ≤ 7m. The hydraulic payoff frame can be turned over and placed a 2.5-ton coil, controlled by the hydraulic station.
Hydraulic station: power 5.5K W/4P
Rated pressure: 21Mpa Volume e: 120L
Working oil type: 46# hydraulic oil
Advantages:
1. For large coils and large weights, a single hydraulic payoff machine can pay off 2.5 ton
2. Continuous pay-off without stopping the wire, with the wire on the pay-off frame welded to the head and tail, to achieve continuous pay-off
without stopping the wire and increasing efficiency
3. The lift hydraulic pump switch is on the console touch screen and switches off automatically after loading, next time you use it, just touch the screen.
Ⅱ. Mechanical Shelling Machines
The wire is repeatedly bent and turned so that the oxide skin on the surface of the wire is crushed off and the shelling wheel.
Made of tungsten steel YG8, with a service life of approx. 60 months, compact and effective in removing oxidation, and easy to collect.
Ⅲ. LZ 10/600 Direct Feed Wire Drawing Machine for sale
1) Tensile Strength: 350 MPa Low carbon wire
2) Wire drawing with die:
Φ7→Φ6.18→Φ5.45→Φ4.81→Φ4.24→Φ3.74→Φ3.30→Φ2.91→Φ2.57→Φ2.27→Φ2.0
3) Design speed: 12m/s
4) Motor power: 37KW*10 units
5) Inverters using Chinese brands
6) PLC : Program controller using Mitsubishi from Japan
7) The surface of the drawing reel is coated with tungsten carbide, hardened to 62° , with a service life of 5 years, the die and reel are cooled by patented water-cooling technology, and the user provides its own cooling water tank, the spindle bearing is made of Japanese NTN, the tensioning structure is made of German imported TURCK contactless photoelectric sensor.
8) Wire drawing machine high-speed rotating pulleys, reels according to national standards of adjustment, high-speed operation without vibration, ordinary expansion bolts can be installed as long as simple leveling fixed, without pre-buried foot bolts.
9) The overall dimensions of the mould are 43mm * 27mm, if there are any discrepancies, be sure to let us know, as the mould box is produced strictly according to the mould dimensions. Ensure that the mould is fixed in production.
l0) We have tested the noise, water system, air system, oil mist separator with viewing window and air system, water pressure valve, water quantity, air pressure, and flow control valve, all indicators meet or exceed international, no water leakage, no air leakage, no oil leakage, noise less than 70 dB.
11) Low Carbon Wire Wire Drawing Machine For Sale is used to rotate the die box, wire drawing for the mold itself is low-speedrotation, so that the surface of the wire with good powder, and the long service life of the mold, are high-speed and efficient wire drawing. Automatic mixing of lubricating powder,no manual mixing.
12) The first two reels are driven by a gearbox and the remaining drums are driven by a full delta belt without a gearbox. The wire drawing machine is driven by a full triangle power combination belt. Generally, these belts last for more than 3years at a speed of 30 meters per second. If you require additional equipment, please let us know.
Ⅳ. Tensioner
The tensioning frame of the Low Carbon Wire Wire Drawing Machine For Sale is the intermediate mechanism for balancing the speed between the wire drawing machine and the winder. The tension between the wire drawing machine and the winder can be adjusted by adjusting the air pressure to ensure the linearity and stability of the wire on the elephant trunk winder, so that the winder can continuously maintain the coil diameter and flatness required by the user. Tensioning wheel straight.
The 320mm diameter, with an aluminium-coated ceramics surface, is both durable and lightweight.
Ⅴ. Elephant Trunking Winders
The speed with wire drawing machine, single layer reel surface sprayed with tungsten carbide WC, reel diameter 560 mm, single reel weight 1000 kg, with two take-up basket stands and hand trolley.
Motor power 18.5 kW
Ⅵ. Machine Operation, Maintenance, and Safety Systems:
1. Installation of special transparent glass (unbreakable glass, Chinese patent production), without opening the guard can clearly see the working situation of the drawing machine, to protect the safety of workers.
2. When the wire breaks, the drawing machine will automatically stop in an emergency.
3. The main operating panel, the complete wire machine, the mechanical shelling machine, the belt polishing machine, the drawing machine, each reel, and the elephant trunk winder are equipped with start, stop, and emergency stop buttons.
4. The wall plates at the back of the drawing disc are made of polyurethane pressure rollers, which automatically press the wire in the event of a stoppage or emergency, ensuring that the wire is not pressed in a disorderly manner, making it easy for workers to operate and greatly improving work efficiency.
5. In the drawing machine each head is designed with: point, reverse, start, stop, and emergency stop buttons;
6. Lighting system: The Low Carbon Wire Wire Drawing Machine For Sale is designed with low voltage 24V LED lights for safe lighting and power saving, so that the drawing can be clearly seen on rainy days or at night.
7. The electrical control system of the drawing machine is designed with a remote control operating system, if problems arise in the country, we can use the system to check the parameters. faults or failures of the electric control cabinet and touch screen and deal with them quickly without affecting the workers’ production.
8. Workers refill the oil once a month.
9. To prevent damage to the inverter caused by fluctuations in grid voltage. We have installed high-priced reactors in the electric control cabinet to ensure the long-term stable operation of the inverter.