The Production Process and Safe Operation of the Inverted Vertical Wire Drawing Machine
During the production process, the inverted vertical wire drawing machine mainly uses the vertical downward working method of the reel outlet. When used, it can continuously draw 1-3 tons of wire at one time, and the finished product after processing directly falls into the take-up line. plate to facilitate deeper processing.
This inverted wire drawing machine equipment has the dual functions of drawing and taking up wire and is suitable for high, medium, and low carbon steel bars, special-shaped steel wires, and other non-ferrous metal wires.
The inverted vertical wire drawing machine can effectively utilize the ductility of the metal wire. During operation, the diameter of the wire is reduced through the wire drawing equipment to achieve the wire that meets our needs.
It mainly consists of two parts: pay-off equipment and take-up equipment. There are many types of wire drawing machines: water-cooled wire drawing machines, straight-in wire drawing machines, pulley wire drawing machines, etc.
The pay-off equipment of the inverted vertical wire drawing machine uses a frequency converter to achieve the pay-off effect. The frequency converter is divided into single-frequency conversion and double-frequency conversion, which can be selected according to your own needs. The accuracy requirements of the pay-off equipment are not too high, so a single-frequency converter is generally used.
Safe operation of inverted vertical wire drawing machines
- Operators must wear gloves to prevent the workpiece from burning fingers and affecting product quality.
- Before starting the equipment, carefully check the air supply of the equipment, check whether the air supply pipeline is leaking, and drain the accumulated water in the air filter.
- Install the drawing abrasive belt correctly (the direction of the arrow on the inside of the drawing abrasive belt should be consistent with the direction of the arrow on the drawing roller). Carefully check whether the upper and lower bearing seats and the lifting screw are well lubricated, and make sure there is no one on the front side of the discharging machine before starting the machine.
- After the equipment is started, you should immediately check whether the abrasive belt swing is within the required range and whether there are any other abnormalities. Otherwise, it should be adjusted or shut down immediately.
- It is strictly forbidden to start the wire drawing machine and the dust collection fan at the same time, and it is strictly forbidden for the operator to leave the workplace after starting the machine.
- It is strictly prohibited to place the workpiece directly on the conveyor belt without a pallet for drawing. It is strictly prohibited to place the workpiece directly on the wooden pallet without a stopper to avoid damage to the conveyor belt and the workpiece flying out and injuring people.
- When two people are working, the operator behind the equipment must not face the exit of the wire drawing machine to prevent the workpiece from flying out and injuring someone.
- The pressure adjustment of the wire drawing machine should be moderate. Under normal circumstances, the pressure gauge indication should be between 35 and 75. It is strictly forbidden to exceed the red line to avoid causing equipment or personal accidents.
- It is strictly prohibited to adjust the air pressure when the equipment is in normal operation to prevent the abrasive belt from losing control and causing equipment and personal accidents.
- If an abnormality occurs during the operation of the equipment, it should be shut down immediately and the power should be cut off to avoid the expansion of the fault.
- During maintenance of the inverted vertical wire drawing machine, the main power supply should be turned off and a sign indicating that operation is strictly prohibited to avoid accidents.
- When leaving work or when the equipment has not been used for a long time, the main power supply and compressed air should be turned off to ensure the safety of the equipment.
