Control Mode of Wire Drawing Machine and Power Consumption Saving Measures
The mainstream control mode of the wire drawing machine is the constant tension automatic control system. This system is entirely composed of domestic control units. Its structure is relatively compact, the cost is relatively low, and the operation is relatively stable and reliable.
Measures to save the power consumption of the wire drawing machine; to reduce the power consumption of the wire drawing machine, what needs to be done is to wrap a layer of thermal insulation cotton on the surface of the wire drawing machine barrel, and then add an electromagnetic heating coil. This method saves at least 30% of power.
The wire drawing process is a type of workpiece surface processing technology. It is a surface treatment method that uses a wire drawing machine to form lines on the surface of the workpiece to have a decorative effect. Because the surface wire drawing treatment can reflect the texture of the metal material, automatic wire drawing machines It has been applied by more and more enterprises.
Wire drawing machines are widely used in industry: they are used in machinery manufacturing, hardware processing, petrochemicals, plastics, bamboo and wood products, wires and cables, and other industries.
Its more mainstream control mode is the constant tension automatic control system. This system is entirely composed of domestic control units. Its structure is relatively compact, its cost is relatively low, and its operation is relatively stable and reliable. It solves many of the main shortcomings of the original control system, and also greatly improves the take-up capacity for one disconnection.
According to its working principle, we know that when the wire drawing machine is working, there is a program that requires heating. When the barrel of the wire drawing machine is heated, it uses the heating ring to work. This way of working causes it to consume more electricity.
The heating process of the wire drawing machine is: first, the heating ring needs to be heated to a heated state, and then transferred to the barrel through it. This is a heat transfer process.
Therefore, during this transfer process, some heat will be wasted and unusable. The wasted heat comes from electrical energy.
In addition to part of the heat loss during the transfer process, the surface of the heating coil will also be in contact with the air. Therefore, part of the heat is absorbed by the air, which is also a waste of electrical energy. When the wire drawing machine is running, the amount of electricity lost on the heating ring during the heat transfer process alone reaches about 40%. It is conceivable that if the waste of electricity in this process can be effectively avoided, it will achieve the purpose of energy saving.
To reduce power consumption, what needs to be done is to wrap a layer of thermal insulation cotton on the surface of the wire drawing machine barrel, and then add an electromagnetic heating coil. After being powered on, the electromagnetic plus coil generates electromagnetic induction, and the barrel automatically heats up. The thermal insulation cotton can prevent heat from running into the air, saving at least 30% of electricity.
