Water Temperature and Saponification Liquid Content of Wet Wire Drawing Machine
The temperature of the cooling water in the sealed chamber of the wet wire drawing machine is too high, exceeding 40 degrees during use. In this way, the sealed chamber cannot have the required cooling effect on the metal wire, and it will cause monofilament during use. The temperature is still very high after annealing, and it is oxidized when it encounters oxygen in the air at high temperatures during operation.
The saponified liquid content of the coolant in the sealed chamber of the water tank wire drawing machine is insufficient, which will increase the friction between the metal wire and each guide wheel, thereby causing the temperature of the metal wire to rise again, causing the surface of the metal wire to oxidize.
The water pressure and water volume of the cooling water in the sealed chamber are insufficient so the metal wire cannot achieve a satisfactory cooling effect.
The wet wire drawing machine often checks whether the equipment for cooling circulating water is operating normally and whether the cooling effect is normal.
Substances that can increase the concentration of saponified liquid are added into the sealed chamber at certain intervals, so that the content of saponified liquid in the cooling water can be changed, and the metal wire can run normally on the guide wheel.
Regularly check whether the water pressure of circulating water is normal. During production, constantly change the pressure and volume of cooling water entering the sealed chamber according to changes in water pressure.
The high-efficiency and energy-saving electromagnetic induction heating device uses the principle of electromagnetic induction to convert electrical energy into thermal energy. It uses balanced heating to prevent the screw from bending and deforming, which not only saves maintenance costs but also improves product quality due to uniform heating.
According to statistics, the sales price of products produced after the transformation of high-efficiency and energy-saving electromagnetic induction heating devices can increase by 100 yuan to 300 yuan per ton.
Under the same conditions, equipment such as wet wire drawing machines can save more than 60% of electricity than using resistance wire heating.
The heating device can quickly heat to over 600 degrees Celsius through intelligent control, eliminating the need for workers to work in an environment where coal and coke are smoked and roasted at high temperatures.
Now this kind of high-efficiency and energy-saving electromagnetic induction heating device has been applied to wet wire drawing machine equipment. It is energy-saving, emission reduction, economical, and environmentally friendly, and should be popularized.
