Straight Line Wire Drawing Machine

Straight Line Wire Drawing Machine

The straight line wire drawing machine is suitable for drawing medium and low carbon steel wire, stainless steel wire, special-shaped steel wire, and non-ferrous metal.

The straight line wire drawing machine is mainly composed of a frame, a reduction box, a reel, a drop frame, a trolley, a pneumatic system, a communication frequency conversion speed regulation electric control system, and an electric motor.

The reel is placed upside down at the lower part of the gearbox, and the drawn wire can be directly collected to the drop rack, and then re-wound at the end of the large plate.

The transmission system of the straight line wire drawing machine adopts a first-class powerful narrow V-belt combination hard tooth surface reducer or a pendulum ring reducer; Adjustable diameter; communication frequency conversion speed regulation, safe and reliable machine operation, and energy saving of more than 30%.

The motor in the straight line wire drawing machine is driven by the belt pulley and the three-stage gear to drive the reel on the output shaft of the reduction box to rotate, and the wire is pulled to complete the drawing.

The take-up reel can reach up to 2 tons, the wire unloading operation is safe and simple, and the production efficiency is high.

Wire Drawing Machine Process Flow:

Pay-off → Straightening → Mechanical rust removal → Belt polishing → Linear wire drawing machine → Tension frame → Elephant trunk type wire take-up machine

1. Tensile Strength Steel Wire: low carbon steel wire≤650mpa

2. Wire Drawing Range:  Ф5.5mm → Ф1.8mm.   No annealing required

3. Matching: Ф5.5 → Ф4.50 → Ф3.7 → Ф3.25 → Ф2.87 → Ф2.54 → Ф2.25 → Ф2 → Ф1.8

4. Design Speed:7meter/second

5. Frequency Conversion Motor Power:30kw×8

6. The inverter is made in China or Siemens in Germany

7. PLC adopts the program controller of Mitsubishi of Japan or Siemens of Germany

8.  The sensor is imported from Germany and is a contactless photoelectric sensor.

Machine Parameter

Straight Line Wire Drawing Machine Features

1.  The surface of the drawing reel adopts R and graded inclination angle design. The moderate R angle ensures that the steel wire required by the user has sufficient thrust to make the steel wire smooth and no-jump up after drawing. The graded inclination angle ensures that the steel wire is neatly arranged during cold shrinkage.

2. The pulleys and reels rotating at high speed on the wire drawing machine are dynamically balanced according to the national standard. There is no vibration at high speed. There is no need to require the ground level during installation. As long as the ordinary iron blocks are placed on the gaps during installation, they can be fixed with ordinary expansion bolts buried anchor.

3. The unique rotary mold box uses a low-speed high-torque motor and a reducer to drive the wire drawing die to rotate during operation.

The lubricating powder attached to the surface of the steel wire is forced into the mold by a spiral so that a lubricating film with a thickness of 0.04 mm is formed on the surface of the steel wire, which ensures the amount of lubrication required for the multi-pass drawing of steel wire has been proved by production to extend the service life by more than 2 times.

4. The straight line wire drawing machine tested the noise, waterway system, pneumatic system, oil mist separator equipped with observation window, and pneumatic system before leaving the factory. The working water pressure valve, water flow, air pressure, and flow control valve are obvious, and the user is easy to use.

5. AC variable frequency straight line wire drawing machine electrical control system: this system adopts frequency converter speed regulation, plc program controller centralized control mode to realize digital automatic control.