Butt Welding Machine Advantages

Butt Welding Machine Advantages

Butt Welding Machine Advantages: The butt welding machine has a wide range of advantages & applications. In principle, all metal materials that can be forged can be welded by flash butt welding. For example, low carbon steel, high carbon steel, alloy steel, stainless steel, and other non-ferrous metals and alloys can be welded by flash butt welding.

The welding cross-sectional area range is wide, and generally, the cross-sectional area can be welded from tens to tens of thousands of mm2.

Butt welding machines are widely used to weld various plates, pipe fittings, profiles, solid parts, cutting tools, etc. It is widely used and is an economical and efficient welding method.

Butt Welding Machine Advantages

  1. Energy saving. The radiator flash butt welding machine uses two 125KVA solder mask transformers as the power supply, pneumatic pressing and upsetting, and no hydraulic station. Compared with others that use two 315KVA single-phase AC solder mask transformers And two welding machines with a power of 18KVA hydraulic station, the UN-250AB welding machine can save up to 78℅ of electricity.
  2. Low requirements for the power grid. Only a 250KVA power grid is required.
  3. The welding accuracy of the butt welding machine is high. During operation, a programmable controller PLC and an imported stepper motor are used to control the flashing process, and the burning amount and burning speed can be accurately set.
    The welding current is controlled by a microcomputer solder-resist controller. The center distance error of the film head after welding can be controlled within ±0.2mm, which facilitates subsequent assembly welding.
  4. Automatic centering function. Ensure that the distance between the two ends of the pipe string and the two head ends is consistent before welding, thereby ensuring a consistent burning amount at both ends.
  5. The welding efficiency of the butt welding machine is high. Due to the multi-force cylinder used to compress the workpiece, its response speed is significantly faster than that of the hydraulic cylinder.
  6. Operation and maintenance services are convenient. Since there is no hydraulic station, the product has fewer debugging points and fault points, and there will be no oil leakage.

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