Wire Rod Sand Belt Polishing Machine

Wire Rod Sand Belt Polishing Machine

The surface de-rusting or polishing of wire rod and wire before drawing usually adopts a pickling process, which produces strong acid, strong corrosive pollutants, heavy metals, etc., which are harmful to the environment. Grinding with a wire rod sand belt polishing machine can provide a good method for de-rusting the surface of steel wire. It has no pollution to the environment during grinding, good surface quality, stable speed, and easy to achieve high-stability grinding and de-rusting.

At present, it is widely used in wire rods, coil, welding wire, steel wire, steel cord, rust removal, and scale removal before wire drawing.

When the sand belt of the sand belt polishing machine grinds the surface of the steel wire since the abrasive is coated on the basic body of the sand belt in a single layer, the particles are uniform, the contour of the blade is good, and the orientation is arranged, almost all sand grains can participate in the grinding.

Strong grinding ability and good performance, coupled with the randomness of abrasive belt abrasive grinding during high-speed motion, make the abrasive belt wear more uniform during grinding.

At the same time, the longer sand belt circumference makes the sand grains well-cooled without burning the steel wire.

Product features of wire rod sand belt polishing machine: remove the oxide layer on the surface of high, medium, and low carbon steel, steel cord, steel wire rope, welding wire, copper alloy wire, titanium alloy wire, and stainless steel wire, and play a role in rust removal.

Replacing the fine-mesh abrasive belt can polish the surface of the wire rod, which can play a bright and beautiful role. It is generally used to make bright silk or bright levers, etc.

Wire rod processing diameter: 1.0mm–30mm

Processing line speed: 60m-120m/min

Processing cost: less than 30 yuan per ton of steel wire (including electricity and abrasive belt costs)

Detailed introduction: sharp wind sand belt

The calcined alumina abrasive is used, which is sharp and wear-resistant, and the wire produced has good brightness. The cloth base is made of polyester+cotton material, which has strong tensile strength, flat joints, and is not easy to break. It is especially suitable for rust removal of steel wires and coiled wire rods.

It is also very suitable for high, medium and low carbon steel and alloy steel wire, rust removal and scale removal of welding wire and welding consumables before wire drawing.

Special sizes can be customized, and two-axis and three-axis machines can be used together.

Common size: 240*1300 100*1210 160*1210 240*1334 240*1335 285*1315 300*1315 292*1210 280*1170 320*1425 270*1190 280*1100 320*1375 etc.

Mesh: 40 mesh, 60 mesh, 80 mesh, 100 mesh, 120 mesh, 150 mesh, 180 mesh, 240 mesh, 320 mesh, 400 mesh can be customized

YF Metal Tech recommends that the grit size of the abrasive belt be selected between 40 mesh and 600 mesh. The larger the mesh number, the smoother the surface of the steel wire. The 600 mesh grit can make the surface of the steel wire as smooth as a mirror. The steel wire can be directly plated with bright chrome or zinc.

The wire rod sand belt polishing machine produced by YF Metal Tech has a simple structure. It only takes 1 minute to replace two abrasive belts. The sand belt positioning system is simple and flexible. The debugging time is only 10 minutes. The abrasive belt will never move or slide during use.

YF Metal Tech’s wire rod sand belt polishing machine can increase the speed of low-carbon steel wire drawing and produce ordinary black iron wire.

Use a belt machine between the wire drawing machine and the shelling machine. Use a 60-mesh abrasive belt to form spiral stripes on the surface of the steel wire. The depth of the stripes is about 0.025mm. These nebulous stripes can make the steel wire carry more lubrication when it enters the mold. Powder, so the drawing speed is generally increased by 50%.

If the mold adopts nano-coating, the outlet speed of 2mm steel wire should reach at least 20m/s, and the outlet speed of 1mm steel wire should reach at least 30m/s. And the service life of the mold is usually 500 tons.

The wire rod sand belt polishing machine produced by YF Metal Tech is used to produce welding wire. The use of coating molds saves boron coating and drying, and reduces the cost of welding wire by 100 yuan per ton.

The abrasive belt polishing machine produced by YF Metal Tech is used to produce stainless steel wire, which can avoid coating agent and drying, does not accept weather interference, and saves more than 50 yuan in cost.

The abrasive belt polishing machine produced by YF Metal Tech is used to produce high-carbon steel wire without pickling, which meets the requirements of environmental protection.