Straight Wire Drawing Machine
Straight Wire Drawing Machine
1. Accurate meter counting with an error of 0.1%;
2. Automatic deceleration and parking at fixed length;
3. Disconnection detection and automatic parking;
4. Any reel positive and negative jogging and left and right linkage;
Straight Wire Drawing Machine
The straight wire drawing machine can stretch high, medium, and low carbon steel wire, stainless steel wire, copper wire, alloy copper wire, aluminum alloy wire, etc.
Straight Wire Drawing Machine Suitable for Drawing Material
Welding rod; welding wire (gas shielded welding wire, submerged arc welding wire, flux cored welding wire, etc.); steel wire (high, medium, low carbon steel wire, stainless steel wire, prestressed steel wire, tire steel wire, hose steel wire, spring steel wire, steel cord, etc.); Electric wire (aluminum-clad steel wire, copper wire, aluminum wire, etc.); alloy wire and other metal wires.
Straight Wire Drawing Machine Technology
1. Accurate meter counting with an error of 0.1%;
2. Automatic deceleration and parking at fixed length;
3. Disconnection detection and automatic parking;
4. Any reel positive and negative jogging and left and right linkage;
5. Various fault information and processing information are displayed;
6. Various sports information monitoring.
Technical Parameters and Characteristics
Specification | LZ200~250 | LZ300 | LZ350 | LZ400 | LZ450 | LZ500 | LZ560 | LZ600 | LZ700 | LZ750 | LZ900 | LZ1200~1270 |
---|---|---|---|---|---|---|---|---|---|---|---|---|
Reel diameter mm | 200~250 | 300 | 350 | 400 | 450 | 500 | 560 | 600 | 700 | 750 | 900 | 1200~1270 |
Maximum incoming line strength Mpa | ~1300 | ~1300 | ~1300 | ~1300 | ~1300 | ~1300 | ~1300 | ~1300 | ~1300 | ~1300 | ~1300 | ~1300 |
Drawing passes | 2~12 | 2~12 | 2~12 | 2~12 | 2~12 | 2~12 | 2~13 | 2~9 | 2~9 | 2~9 | 2~9 | 2~9 |
Maximum wire diameter mm | 2.5 | 2.8 | 3.6 | 4.2 | 5 | 5.5 | 6.5 | 8 | 10 | 10 | 14 | 16 |
Minimum finished diameter mm | 0.3 | 0.6 | 0.6 | 0.75 | 1 | 1.2 | 1.35 | 1.6 | 2.2 | 2.2 | 3 | 3 |
Maximum stretching speed m/s | ≤20 | ≤20 | ≤20 | ≤20 | ≤18 | ≤18 | ≤15 | ≤12 | ≤10 | ≤10 | ≤8 | ≤6 |
Tensile power kW | 5.5~7.5 | 7.5~11 | 7.5~15 | 7.5~22 | 11~37 | 22~45 | 22~55 | 45~75 | 45~90 | 55~90 | 90~132 | 90~160 |
Specification | Characteristics |
---|---|
Reel | Cast steel sprayed with tungsten carbide (or surfacing wear-resistant alloy), hardness HRC>60, good wear resistance. The cooling method adopts narrow slit cooling and annular air cooling. The taper design is reasonable: ensure that the thread does not collapse or mess up. |
Transmission system | LZ350~LZ560 wire drawing machines are driven by one-stage or two-stage strong narrow V-belts, and the transmission is stable. The transmission system of LZ450~1270 adopts first-class strong narrow V-belt + first-class hard-tooth surface gear pair (offset spiral bevel gear pair for automobiles) for transmission, with high coincidence, stable transmission, and low noise; it can also use first-class strong Narrow V-belt + standard hard tooth surface gearbox transmission. |
Mold box | Water-cooled, reasonable installation, adjustable up and down, left and right, equipped with a wire crimping device, which reduces the vibration of the wire and is not easy to produce loose wires. Rotary mold box, pressure mold box, and mold box ash stirring device are optional. |
Tuning device | The surface of the tuning roller is spray-coated, which is wear-resistant; it adopts pneumatic anti-tension tuning, and the tension is constant and adjustable. |
Control method | AC frequency conversion speed regulation, PLC full digital control, touch screen man-machine interface. |
Pay-off method | Pay-off stand or I-wheel pay-off machine. |
Take-up method | I-shaped wheel take-up machine or elephant trunk type take-off machine. |
The main function | Accurate meter counting with an error of 0.1%; automatic deceleration and parking at fixed length; wire break detection and automatic parking; forward and reverse jogging and left and right linkage of any reel; various fault information and processing information display; various motion information monitoring. It also supports any mold-matching process. After the mold is worn out, it can be automatically compensated by tuning, and it is not easy to break the wire. There is also a jumper device that can cut off the reel and draw it arbitrarily, so as to adapt to different processes. According to the needs of users, remote control and remote diagnosis can be implemented based on industrial Ethernet. |
Safety and environmental protection | This straight wire drawing machine adopts a fully enclosed protection system with good safety; dust removal pipeline system can be set according to user needs to reduce dust pollution. |
Suitable for drawing material | Welding rod; welding wire (gas shielded welding wire, submerged arc welding wire, flux cored welding wire, etc.); steel wire (high, medium, low carbon steel wire, stainless steel wire, prestressed steel wire, tire steel wire, hose steel wire, spring steel wire, steel cord, etc.); Electric wire (aluminum-clad steel wire, copper wire, aluminum wire, etc.); alloy wire and other metal wires. |
Main Feature
1. The reel adopts narrow slit water cooling, and the drawing die adopts direct water cooling; the cooling effect is good;
2. It adopts a strong narrow V-belt and a plane secondary enveloping worm gear pair transmission, which has high transmission efficiency and low noise;
3. Fully enclosed protection system, good safety;
4. Air tension tuning is adopted, and the drawing is stable;
5. It adopts AC frequency conversion control technology (or DC programmable control system), screen display, high degree of automation, convenient operation, and high quality of drawn products.
Wire Drawing Machine Advantage
It also supports any mold-matching process. After the mold is worn out, it can be automatically compensated by tuning, and it is not easy to break the wire.
There is also a jumper device that can cut off the reel and draw it arbitrarily, so as to adapt to different processes.
According to the needs of users, remote control and remote diagnosis can be implemented based on industrial Ethernet.
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