Stainless Steel Wire Drawing Machine
Stainless Steel Wire Drawing Machine
1. Stainless steel wire drawing machine with high production efficiency
2. Product quality is stable and reliable
3. Higher speed and more stable quality
4. Automated manufacturing
5. Greatly reduces the workload of manual operations and the possibility of human error
Stainless Steel Wire Drawing Machine
Stainless steel wire drawing machine is a kind of equipment specially used for processing stainless steel wire. Stainless steel has the advantages of corrosion resistance, high-temperature resistance, and high strength, and is widely used in manufacturing decoration, construction, aerospace, and other fields.
The working principle of the stainless steel wire drawing machine is to drive the main shaft to rotate through the motor so that the steel wire generates a certain tensile force in the main machine.
As the wire continues to stretch, its diameter gradually decreases, and the surface changes accordingly.
By adjusting the tension control device, the drawing speed and tension of the steel wire can be controlled, so as to realize the production of stainless steel wire with different specifications.
Equipment Composition
Stainless steel wire drawing machine is a kind of machine equipment for processing metal materials, which is widely used in the production and processing industry of metal products.
It stretches and plastically deforms metal materials through high-speed rotating wire drawing wheels to obtain the desired shape and size.
The components of the stainless steel wire drawing machine will be introduced in detail below.
Drawing wheel
The drawing wheel is one of the key components of the stainless steel wire drawing machine, usually made of high-strength aluminum alloy or steel. It has good wear resistance and corrosion resistance, and can withstand the friction and heat generated by high-speed rotation.
Headstock
The headstock is the driving device of the stainless steel wire drawing machine, including motors, reducers and transmission gears. It is powered by a motor, so that the wire drawing wheel can rotate at high speed, so as to realize the drawing processing of metal materials.
Feeding mechanism
The feeding mechanism is used to control the feeding speed and feeding amount of the material during the wire drawing process. Common feed mechanisms include ball screws, linear guides, and pneumatic components, which can precisely control the feed rate to ensure processing quality and efficiency.
Control system
The control system is the brain of the stainless steel wire drawing machine, which is responsible for adjusting the working status of each component and coordinating the operation of the entire machine. The control system usually includes a PLC controller, touch screen and sensors, etc., which can be adjusted and optimized according to different processing requirements.
Cooling system
The cooling system is used to keep the temperature of the material stable during the drawing process and avoid deformation or damage caused by overheating. Common cooling methods include water cooling and air cooling, which can effectively reduce the temperature of materials and prolong the service life of the machine.
Wire take-up device
The wire take-up device is used to wind the wire-drawn material into a wire of the required length. Common wire take-up devices include tension control mechanisms, guide wheels, wire guides, etc., which can ensure the uniformity and quality of wires.
Technical Parameter
| Specification | LZ200～250 | LZ300 | LZ350 | LZ400 | LZ450 | LZ500 | LZ560 | LZ600 | LZ700 | LZ750 | LZ900 | LZ1200～1270 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Reel diameter mm | 200～250 | 300 | 350 | 400 | 450 | 500 | 560 | 600 | 700 | 750 | 900 | 1200～1270 |
| Maximum incoming line strength Mpa | ～1300 | ～1300 | ～1300 | ～1300 | ～1300 | ～1300 | ～1300 | ～1300 | ～1300 | ～1300 | ～1300 | ～1300 |
| Drawing passes | 2～12 | 2～12 | 2～12 | 2～12 | 2～12 | 2～12 | 2～13 | 2～9 | 2～9 | 2～9 | 2～9 | 2～9 |
| Maximum wire diameter mm | 2.5 | 2.8 | 3.6 | 4.2 | 5 | 5.5 | 6.5 | 8 | 10 | 10 | 14 | 16 |
| Minimum finished diameter mm | 0.3 | 0.6 | 0.6 | 0.75 | 1 | 1.2 | 1.35 | 1.6 | 2.2 | 2.2 | 3 | 3 |
| Maximum stretching speed m/s | ≤20 | ≤20 | ≤20 | ≤20 | ≤18 | ≤18 | ≤15 | ≤12 | ≤10 | ≤10 | ≤8 | ≤6 |
| Tensile power kW | 5.5～7.5 | 7.5～11 | 7.5～15 | 7.5～22 | 11～37 | 22～45 | 22～55 | 45～75 | 45～90 | 55～90 | 90～132 | 90～160 |
Advantages Stainless SteelWire Drawing Machine
The advantages of staniless steel wire drawing machine are high production efficiency and stable and reliable product quality.
Compared with the traditional manual wire drawing, the machine can produce wires that meet the requirements at a higher speed and more stable quality.
Additionally, the machine can also realize automatic production, which greatly reduces the workload of manual operation and the possibility of human error.
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